Senior Engineer, New Product Introduction (Injection Molding)

Job Title:

Senior Engineer, New Product Introduction (Injection Molding)

Job Description:

The Role: 

Our growing site in Colorado Springs is seeking a Senior Engineer to join our NPI team, specialized in molding/injection molding processes.

The new hire in this role will play a crucial part in successfully transitioning new, tight-tolerance products from design to high-volume manufacturing. The ideal candidate will have a strong background in Scientific Injection Molding, with a focus on producing components for the semiconductor industry.  They will serve as a technical lead and subject‑matter expert for scientific injection molding supporting the APS division - Microenvironments Products include cleanroom product platforms. This role bridges NPD and Manufacturing execution, ensuring Molding processes are scientifically defined, transferable and capable of meeting stringent Semiconductor quality include VOC and cleanliness requirements. 

 

The position partners closely with NPD / R&D, Materials Engineering, Tool Design, and Operations to enable robust launches and stable high‑volume production using data‑driven, Scientific Injection Molding methodologies. 

 

The APS division focuses on providing the purity necessary to create advanced materials by integrated device makers (IDMs), original equipment makers (OEMs), and wafer growers in the semiconductor industry.  Our customers rely on us for high quality, consistent, reliable, and clean products to produce high-tech devices. 

 

WHAT YOU'LL DO

• Develop Robust Scientific Injection Molding process for the cutting-edge Microenvironments products from engineering development to high volume manufacturing at the Colorado Springs facilities. 

• Be a technical lead for the Injection Molding process and NPI efforts for Microenvironments products at COS. 

• Define molding strategies using scientific molding principles of 6 steps including melt behavior, cavity pressure/ RJG system, resin characterization, etc. 

• Drive Mold / Molding trials and production ramp up 

• Establish critical process parameters and quality attributes to ensure dimensional, visual, and functional robustness ensuring the smooth transition for HVM meeting the targeted KPI’s include quality, cost and efficiency.  

• Drive Process Capability improvements Cp/ CpK, first pass yields and scrap reductions. 

• Collaborate with NPD / R&D and PM / BU to define target performance requirements (success criteria) for new products. 

• Create and maintain comprehensive manufacturing documentation including work instructions, SOPs, and process records; ensure systems and controls are in place for full-scale production. 

• Train operators and technicians on new processes and equipment, ensuring readiness for scale-up. 

• Apply Lean and Six Sigma methodologies (including DMAIC) to improve yield, reduce variation, and increase capacity using a strong statistical foundation. 

• Troubleshoot and resolve technical issues related to new products, tooling, and process by creative problem-solving techniques. 

• Participate in design and mold reviews, ensuring compliance with Entegris global and site-specific standards. 

• Conduct manufacturing readiness assessments to identify gaps and track progress against IRD/Mfg. metrics. 

 

WHAT WE SEEK 

• Bachelor’s degree in engineering in Plastics Engineering, Polymer Science, Mechanical Engineering or related discipline. 

• 8+ years of Injection Molding experience in Manufacturing within the Semiconductor industry and/or experience in plastic part processing and assembly in a tech or medical field. 

• Certifications: MM2 / MM3 RJG, Black Belt or Green Belt in Six Sigma/Lean Sigma is highly preferred. 

• Hands-on expertise in Scientific injection molding methodology and injection molding design fundamentals

• Experience with Statistical tools (Minitab, JMP) SPC, DOE, FMEA and Control plans, as well as Moldflow or equivalent simulation tools highly preferred 

• Basic knowledge of assembly processes for clean, tight-tolerance products and electro-mechanical systems. (added advantage)  

• Exceptional written and verbal communication skills, with the ability to clearly convey technical information to diverse audiences. 

• Familiarity with metrology and various measurement techniques.  

• Strong desire to learn and adopt new technology, new products, and being a subject matter expert in Injection Molding. 

• Willingness to travel internationally to other Entegris facilities, vendors, suppliers, and customers as needed. 

• A proactive, self-motivated self-starter with the ability to manage multiple projects in a fast-paced environment. 

• Strong interpersonal skills and ability to be a strong contributor to a cross-functional development team. 

• Ability to adapt to changing responsibilities quickly based on business needs 

WHY WORK AT ENTEGRIS?
Lead. Inspire. Innovate. Define Your Future.
Not everyone who works for a global company shares the same background, experiences and perspectives. We leverage the differences of our employees to bring new ideas to the table. Every employee throughout the company is encouraged to share input on projects and initiatives. Our decision-making process is truly a collaborative effort as we realize there are leaders at every level of the organization. We put our values at the core of how we operate as an organization — not just when it’s convenient, but in a lasting and meaningful way. We want the time and energy you spend here to have a positive impact on your life inside and outside of the office.
 

WHAT WE OFFER
Our total rewards package goes above and beyond just a paycheck. Whether you’re looking to build your career, improve your health, or protect your wealth, we offer generous benefits to help you achieve your goals.

• Compensation: $95,000-$120,000 per year range with actual pay dependent on candidate overall skills for the role

• Annual Bonus Eligible

• A progressive (PTO) policy that empowers you to take the time you need to recharge

• Generous 401(K) plan with an impressive employer match with no delayed vesting

• Excellent health, dental and vision insurance packages to fit your needs

• Education assistance to support your learning journey

• Values-driven culture with colleagues that rally around People, Accountability, Creativity and Excellence

• Company anticipates the application window closing approximately 5 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require Company to shorten or extend the application window

Entegris does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need Entegris immigration sponsorship (e.g., H1B, TN, STEM OPT, etc.) now or in the future.

At Entegris we are committed to providing equal opportunity to all employees and applicants. Our policy is to recruit, hire, train, and reward employees for their individual abilities, achievements, and experience without regard to race, color, religion, sexual orientation, age, national origin, disability, marital or military status.

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