Position Summary: Function as a rollform leader within a work group of up to four rolling mills with primary responsibility of solving problems focusing on quality, safety, and production issues. Communicate with coworkers to meet production and quality goals. Communicate with operators and technicians across shifts to identify trends and potential problems. Respond to questions from other disciplines with timely and accurate feedback. Maintain a positive attitude and meet attendance requirements.
Essential Job Functions include, but not limited to, the following:
- Utilize the Hamar Laser (or other corporately accepted methods) to perform mill face alignments per documented instructions and procedures.
- Utilize Engineering Drawings and Roll Tool principles to troubleshoot rolling mill production or quality issues.
- Set-up jobs per documented instructions and procedures.
- Create documentation for new and existing rollform jobs regarding process and program parameters per documentation standard.
- Submit work requests in Plex per documented instructions and procedures.
- Set-up and align Weld Bridge(s) per documented instructions and procedures.
- Attend and participate in Rollform Technology Reviews.
- Troubleshoot rolling mill quality and production issues.
- Shim roll tooling per documented instructions and procedures.
- Ensure Preventative Maintenance is performed on assigned rolling mills.
- Create, implement and document process improvements.
- Gather data as assigned for DMAIC projects.
- Utilize hand measuring tools (micrometers, calipers, tape measure and feeler gages) to ensure accurate set-up of jobs and part quality.
- Weld coil ends together using tungsten inert gas welding (or other means if required by the job and/or work center).
- Set and adjust roll pressure per documented instructions and procedures.
- Perform required preventative maintenance.
- Peform three-pass alignments per documented instructions and procedures.
- Set shut height on the pre-pierce press and make proper adjustments to flying die.
- Demonstrate proficiency on inline welders if applicable to your area or cross-section(s).
- Install and place mandrels according to set-up charts.
- Demonstrate proficiency sweeping parts to specification and fine-tuning mandrel.
- Perform cutoff blade, die steel, side cam and other perishable cutoff tooling replacements per documented instructions and procedures.
- Conduct process monitoring as detailed by relevant procedures and instructions.
- Support and participate in continuous improvement and problem solving activities.
- Support SWARMs.
- Support quality guidelines as detailed in control plans, operator instructions, set up instructions, etc.
- Support roll forming techniques and guidelines detailed in Tech 1 and Tech 2 training.
- Maintain clean work area.
- Additional functions not specifically outlined in this position description as directed by the leader.
Qualifications
Position Skills and Experience Requirements:
To perform this job successfully, an individual must be able to perform each essential duty effectively. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform essential job functions.
- High School Diploma or General Educational Development (GED).
- Successful completion of the Rollform Technician 2 training curriculum.
- 5 years of Rollform experience at Shape Corp.
- Experience with Microsoft Applications (e.g., word, excel, outlook, etc.).
Graduated from rollform apprentice program 
